Carbon fibre filled 3D printed parts
Short fibre filled polyamides are stiffer, warp less and look matte and clean. For fixtures, grippers and machine parts they are often the best choice in FDM.
Hardened nozzles, dried material
Typical carbon parts
When stiffness and weight matter but aluminium is too expensive or too slow.
Gripper fingers
Lightweight jaws for robots and pick and place, quick to adapt.
Assembly fixtures
Nests that do not deform in operation.
Brackets and consoles
Camera mounts, sensor consoles and support arms.
Replacement for small aluminium parts
Where weight and lead time matter more than maximum strength.
Suitable materials
PA12-CF as the all-rounder, PA6-CF and PPA-CF for more heat and strength, PETG-CF and ASA-CF as cheaper options.
- PA12-CFCarbon-filled nylon 12 - the metal replacement workhorse.
- PA6-CFCarbon-filled PA6 for high loads and abrasion resistance.
- PPA-CFAerospace-grade carbon-filled PPA. The top of the FDM pyramid.
- PETG-CFCarbon-filled PETG - affordable structural composite.
- ASA-CFCarbon-filled ASA - UV-stable and structurally rigid.
- ABS-CFCarbon-filled ABS - stiff, light and dimensionally stable.
Details for carbon parts
- 01Main load direction. Fibres lie in the print plane, where the part is stiffest.
- 02Whether electrical conductivity is a concern, for example with ESD sensitive electronics.
- 03Contact faces and fits that need post processing.
- 04Service temperature, so we can decide between PA12-CF and PPA-CF.
When carbon really pays off
Many order carbon because it sounds like performance. We first ask what problem needs solving. If the part bends too much, carbon is the right answer. If it breaks on impact, unfilled PA12 or PC is often better because fibres reduce toughness.
A big practical advantage is dimensional stability. The fibres reduce shrinkage, so the part warps less. For long, flat fixtures that is often the real reason for PA12-CF.
Send us the CAD data and describe the load. We tell you whether carbon is needed or whether a cheaper material will do.
Manufacturing data at a glance
- Location
- Schleswig, Germany
- Part size
- up to approx. 250 x 250 x 250 mm, larger parts split and joined
- Quantities
- 1 to several thousand, no minimum order quantity
- Tolerances
- approx. ±0.2 mm for PLA, PETG and carbon grades, ±0.3 mm for ABS, ASA and PC
- Layer height
- 0.10 to 0.30 mm
- Materials
- 20 engineering filaments from PLA to PA12-CF and PC FR
- File formats
- STEP, STL, 3MF, OBJ, IGES up to 200 MB
- Lead time
- 2 to 4 working days for samples, 4 to 15 working days for series
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Carbon printing FAQ
- Is it as strong as carbon laminate?
- No. These are short fibres in plastic, not continuous fibres. Stiffness rises clearly, strength moderately. It does not replace laminate.
- Is a carbon part weaker between layers?
- Yes, like every FDM part. The fibres reinforce mainly in plane. That is why we orient the part to the main load.
- Why does carbon cost more?
- The filament is more expensive, it needs hardened nozzles and careful drying. Compared with a machined aluminium part it is still usually cheaper and faster.
- What does the surface look like?
- Matte, slightly textured and with few visible layers. For visible parts this is often an advantage.
Read next
PA12 Carbon Fiber 3D Printing: When the Material Pays Off
Aluminum-grade stiffness at a fraction of the weight. When PA12-CF justifies the cost, and when it does not.
PC vs Nylon vs Nylon CF: Which Filament Should You Actually Use?
Moving beyond PLA means choosing between PC, Nylon and CF-Nylon. Each has real trade-offs in strength, heat resistance, printability and cost. Here is what to pick and why.
Printed Jigs and Fixtures: Where They Pay Off in Production
Tooling is almost always a one-off. That is exactly where printing beats machining.