Flexible parts in TPU
TPU is rubber like, abrasion resistant and damps vibration. We print buffers, protective caps, gripper pads and simple sealing elements from it without building a mould.
Softer and harder Shore grades on request
What we make from TPU
Parts that should yield, protect or grip.
Buffers and stops
End stops and dampers for moving assemblies.
Gripper pads
Soft contact pads that do not damage delicate parts.
Caps and grommets
Edge protection, cable grommets and caps in special sizes.
Simple seals
Dust and splash seals with custom contours.
Suitable materials
TPU for true elasticity. If only slight compliance is needed, PA11 is often enough.
- TPUFlexible thermoplastic polyurethane - Shore 95A.
- PA11Bio-based tough nylon with excellent impact resistance.
- PETGTough, food-safe-capable everyday workhorse.
Details for TPU parts
- 01Desired hardness or a reference part that feels right.
- 02Whether the part needs to seal and against which medium.
- 03Deformation in service: how far is it compressed or stretched?
- 04Contact with oil or fuel.
Soft parts without tooling
Elastic parts are traditionally cast or moulded. Both need a mould that only pays off at larger volumes. For custom contours, spare parts and small series, TPU in FDM is often the fastest route.
The stiffness of a TPU part depends not only on the material but also on wall count and infill. That is useful: from one material you can make harder and softer versions of the same buffer and compare them.
Send us the contour or the old part. We print a sample, you test it, and we adjust the hardness before the batch is made.
Manufacturing data at a glance
- Location
- Schleswig, Germany
- Part size
- up to approx. 250 x 250 x 250 mm, larger parts split and joined
- Quantities
- 1 to several thousand, no minimum order quantity
- Tolerances
- approx. ±0.2 mm for PLA, PETG and carbon grades, ±0.3 mm for ABS, ASA and PC
- Layer height
- 0.10 to 0.30 mm
- Materials
- 20 engineering filaments from PLA to PA12-CF and PC FR
- File formats
- STEP, STL, 3MF, OBJ, IGES up to 200 MB
- Lead time
- 2 to 4 working days for samples, 4 to 15 working days for series
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Flexible parts FAQ
- Does TPU seal like an O-ring?
- For dust and splash water it works well. For pressure seals standard elastomer parts remain the better choice. We tell you openly where the limit is.
- How soft can TPU be printed?
- Common hardness is around Shore 95A. The infill structure can make the part softer without changing material.
- Does TPU withstand continuous load?
- TPU has very good fatigue resistance. Under permanent compression it can take a set, however. We account for that in stops and clamping parts.
- Can TPU be combined with rigid plastic?
- Yes, as separate parts that are pressed on or bonded. For a small series that is often cheaper than a two shot mould.
Read next
TPU in FDM Printing: Shore Hardness, Settings and Real Applications
TPU is the only FDM material that behaves like rubber. It is also the easiest to get wrong.
Infill and strength: why 100 percent is rarely the right answer
The first idea for a fragile part is more infill. Measurements and practice show something else: walls carry, fill supports. What that means for your parts.
Which Filament for Which Part? A Practical Table
Stop choosing filament by price or colour. Choose it by what the part has to survive.