Inspection gauges and nests from the 3D printer
A simple go/no-go fixture saves a lot of measuring time in quality assurance. We print gauges and inspection nests from dimensionally stable materials that make good and bad parts visible quickly.
Dimensional check of the gauge on request
Typical gauges
For quick visual checks, not for the CMM.
Nest gauges
If the part fits the gauge, it is good.
Inspection nests
Nests for measuring devices and camera inspection.
Positioning gauges
Aids for marking and drilling.
Incoming inspection
Quick check of purchased parts.
Suitable materials
Fibre filled materials warp the least and are therefore the first choice for gauges.
- PA12-CFCarbon-filled nylon 12 - the metal replacement workhorse.
- PETG-CFCarbon-filled PETG - affordable structural composite.
- PLA-CFCarbon-filled PLA - dimensionally stable visual prototypes.
- ASA-CFCarbon-filled ASA - UV-stable and structurally rigid.
Details for gauges
- 01Features to check and permitted tolerance.
- 02CAD data of the part being checked.
- 03Whether the gauge itself should be measured.
- 04Environment and frequency of use.
Where printed gauges make sense and where not
Printed gauges do not replace a CMM. They speed up inspection where coarse features matter: is the hole present, is the clip seated, does the contour fit.
Accuracy depends heavily on warping. That is why we prefer fibre filled materials for gauges and design large faces with ribs.
Tell us which features need checking. We tell you whether a printed gauge is enough.
Manufacturing data at a glance
- Location
- Schleswig, Germany
- Part size
- up to approx. 250 x 250 x 250 mm, larger parts split and joined
- Quantities
- 1 to several thousand, no minimum order quantity
- Tolerances
- approx. ±0.2 mm for PLA, PETG and carbon grades, ±0.3 mm for ABS, ASA and PC
- Layer height
- 0.10 to 0.30 mm
- Materials
- 20 engineering filaments from PLA to PA12-CF and PC FR
- File formats
- STEP, STL, 3MF, OBJ, IGES up to 200 MB
- Lead time
- 2 to 4 working days for samples, 4 to 15 working days for series
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Gauge FAQ
- How accurate can a printed gauge be?
- Around ±0.2 mm is typical. For features with tighter tolerances a printed gauge is only suitable for visual checks, not as a measuring device.
- Does the gauge wear?
- With very frequent use yes. We make wear faces thicker or replaceable.
- Do I get a measurement report?
- On request we measure the key features of the gauge and document the result.
- Is a printed gauge worth it compared to a machined one?
- For visual checks and positioning usually yes, as it is much cheaper and faster. For true measuring gauges the machined gauge stays standard.
Read next
FDM Tolerances: What Accuracy You Can Actually Design For
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Printed Jigs and Fixtures: Where They Pay Off in Production
Tooling is almost always a one-off. That is exactly where printing beats machining.
PA12 Carbon Fiber 3D Printing: When the Material Pays Off
Aluminum-grade stiffness at a fraction of the weight. When PA12-CF justifies the cost, and when it does not.