Large parts, cleanly split and joined

Our build volume is about 250 x 250 x 250 mm. Larger parts are split so seams sit in non-critical areas, and the segments are joined accurately.

We agree the split with you first

Typical applications

When the part is bigger than a printer.

Machine guards

Large covers and panels.

Full-scale models

Product models at original size.

Ducts

Air ducts and extraction hoods.

Gauges and nests

Long gauges and workpiece nests.

Suitable materials

For large parts we prefer low-warp materials such as PETG and PLA. ASA and ABS are possible but need more care.

Read the materials guide

What we consider when splitting

  • 01Seams away from visible faces and critical dimensions.
  • 02Dowels or tongue and groove for alignment.
  • 03Joining method: screws, adhesive or both.
  • 04Overall tolerance across the length.
Full DFM checklist

Splitting is design work

Simply cutting a model with a plane rarely works well. Each segment has to print sensibly, joining faces need to be large enough, and the parts must align unambiguously.

We propose the split before printing, so you decide where seams may be.

Manufacturing data at a glance

Location
Schleswig, Germany
Part size
up to approx. 250 x 250 x 250 mm, larger parts split and joined
Quantities
1 to several thousand, no minimum order quantity
Tolerances
approx. ±0.2 mm for PLA, PETG and carbon grades, ±0.3 mm for ABS, ASA and PC
Layer height
0.10 to 0.30 mm
Materials
20 engineering filaments from PLA to PA12-CF and PC FR
File formats
STEP, STL, 3MF, OBJ, IGES up to 200 MB
Lead time
2 to 4 working days for samples, 4 to 15 working days for series
Instant Quote

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Large part FAQ

Is the seam visible?

A fine line usually remains. If appearance matters, we fill and sand the seam.

Is a joined part as strong as a one-piece part?

Not quite at the seam. We therefore place it where loads are low or reinforce it with screws.

How large can the total part be?

There is no fixed limit. Above a certain size we check with you whether another process is cheaper.

How do I get a price?

Upload your STEP or STL file in the instant quote. You see the price immediately, and we check the file for problems before production.

Which information is needed for Large parts?

Send a STEP file where possible, together with quantity, operating temperature, load, environmental conditions and critical dimensions. This lets us define material, orientation, production strategy and inspection effort for the part.